Calibration Test Bench
CALIBRATION TEST BENCH
Calibration Test Benches are workstations for the maintenance and calibration of process instruments. Masibus Test Bench configurations are developed with intelligence of versatile & modular design, keeping in mind the instrument testing & calibration procedures.
The modular concept gives it the ease and makes it possible for a wide range of configurations & performance capabilities. All calibration benches are custom-built and engineered, meeting industry applications & standards of maintenance & calibrations of various devices used in the plant. It helps industry to maintain calibration data & healthiness of all field devices to give optimum performance.
Along with after sales support for the calibration test bench, Masibus offers complete design, development, detailed specifications, documentation,, installation & commissioning, training & supply of equipment & accessories traceable to international standards.
The major sectors where Masibus Calibration Test Benches are popular are metal, cement, chemical, power and oil & gas.
DESIGN & DEVELOPMENT
Test Bench Layout: All design & layout diagrams are provided at the time of proposal to visualize the end product. Any modifications can be incorporated at the initial stage in order to minimize project delay.
Specifications & Facility Derivation: Masibus helps to evaluate specifications of test bench according to customer needs & derive the facility which covers the desired specifications.
Equipment Selection: The design comprises of analyzing the functionality required from the test bench & complying with the function selections of equipment that plays a major role in work scope. Each equipment is selected on the basis of accuracy, flexibility & versatility, ease of use, productivity, certification & traceability. A package of hardware & software gets selected in order to retain a database for maintenance, planning & process management with field hardware for optimizing performance of the process instrument.
TYPES OF TEST BENCH
Key Differentiators:
- Made of heavy grade, high quality CRCA and aluminium fabrications
- Complete aluminium profile based option availability
- Accurately fabricated, welded & powder coated structure
- Smooth surface & ultra simple to clean
- Superior quality & sleek look
- Table top: laminated chip board of 25 mm thickness
- Load capacity: 200kg, modular design enabling easy change of arrangement
- Proper electrical earthing provided on test bench
- Manual/ automatic pressure & temperature calibration choice
- Flexible maintenance – device modular structure
- Documenting version available with PC connectivity
- Options for HART, PA, FF communication available
- Calibration management software with regulatory compliance 21CFR part 11, ISO 17025 & CGMP
INSTALLATION & COMMISSIONING
Installation & Commissioning: Masibus will provide satisfactory installation, testing, commissioning, start-up & performance tests of the individual testing & calibration instrument/devices. All installation accessories & consumables required for successful installation of the system will also be supplied.
Acceptance Tests & Inspection: Masibus will provide test plans that are prepared to cover a variety of tests such as visual, functionality, user interface, error handling & performance that will form test cases for the project. Successful run of all test cases that are in the test design document will form the basis for acceptance.
MULTI FUNCTION TEST BENCH
FEATURES:
- Flexible calibration facility for pressure, temperature & electrical instruments
- Flexible maintenance – device modules structure
- Option for (HART, PA, FF) communication
- Documenting version available with PC connectivity
EQUIPMENT’S:
- Pressure calibrator/ Indicator/ Controller/ Gauges/ Regulator/ Test ports
- Temperature calibrator, dry block/ black body source
- AC/ DC power supply (fixed/ variable)
- Digital Multimeter / Function Generator / Digital Storage Oscilloscope
- Rheostat / Decade Resistance Box / Decade Capacitance Box / Decade Inductance Box / IC Tester / LCR Meter
- Electrically Operated Vacuum Pump / N2 Cylinder / Air Compressor / Booster Pump
- Dead Weight Tester
- Soldering De-Soldering Stations
- Tool kit
APPLICATIONS:
- Periodic calibration of temperature & pressure sensors,Transmitters, switches & recorder thermocouple & RTDs
PRESSURE TEST BENCH
FEATURES:
- Highly accurate pressure calibration for ranges from vacuum to high pressure upto 1000 bar
- Manual/ automatic pressure calibration choice
- Pneumatic or hydraulic versions
- Flexible maintenance – device modules structure
- Documenting version available with PC connectivity
- Options for (HART, PA, FF) communication available
- Hand tight hose and fittings
- Availability of adapter of different size/ type, for flexible connection with unit under test (UUT)
- Precise pressure controller source from vacuum to 210 bar
EQUIPMENT’S:
- Pressure calibrator/ Indicator/ Controller/ Gauges/Regulator/ Test ports
- Dead weight testers, hand pumps
- Pressure mimic panels
- AC/ DC power supply (fixed/ variable)
- Various pressure hose pipe, adapters (NPT/ BSP)
APPLICATIONS:
- Periodic calibration of pressure sensors, switches, transmitters, gauges, indicator, controllers & recorder
- Differential pressure transmitter/ gauges/ switches I/P converter
TEMPERATURE TEST BENCH
FEATURES:
- Versatile calibration facility for temperature & electrical Instruments
- Manual/ fully automatic temperature calibration choice
- Flexible maintenance – device modules structure
- Documenting version available with PC connectivity
- Option for (HART, PA, FF) communication
- Provision of inserts of standard and customized size of holes for temperature dry blocks
EQUIPMENT’S:
- Temperature calibrator
- Dry block/ black body source
- Master/ test RTD & Thermocouples
- mA/mV source
- AC/DC Power Supply (fixed/ variable)
- Infrared Temperature Gun
- Thermo – Hygrometer
APPLICATIONS:
- Periodic calibration of thermocouple & RTDs
- Temperature gauges, switches, indicators, controllers & recorders
ELECTRONICS & ELECTRICAL TEST BENCH
FEATURES:
- ESD protection enables safe handling of delicate Components
- Isolation transformers, fault current & overload protections & emergency stop switch
EQUIPMENT’S:
- AC/DC power supply (fixed/ variable)
- Function generator/ digital oscilloscope/ logic analyzers
- Multimeter/ insulation tester/ clamp meters / Continuity Tester
- Soldering & desoldering stations
- IC tester/ EEPROM eraser
- Tool kit, desoldering pump etc.
APPLICATIONS:
- Testing & maintenance of electrical & electronics Devices
- Soldering & desoldering of SMD & through hole electronic components
CALIBRATION MANAGEMENT SOFTWARE
Plan, manage and document all calibration information efficiently and safely using Beamex CMX calibration management software.
- Windows – based software
- Maximize quality and productivity of calibration asset management
- Plan & schedule calibrations
- Manage & store all calibration data
- Analyze & optimize calibration interval
- Easy and efficient to use
- Explorer-type user-interface
- Calibrator communication/ manual entry
- Automatically produce reports, labels & certificates (electronic format/ paper)
- Maintenance and recalibration scheduling utility
- Stores instrument details, procedures & results
TEST BENCH LAYOUT, DESIGN & DEVELOPMENT
DESIGN & DEVELOPMENT
Test Bench Layout
All design & layout diagrams are provided at the time of proposal to visualize the end product. Any modifications can be incorporated at the initial stage in order to minimize project delay.
Specifications & Facility Derivation
Masibus helps to evaluate specifications of test bench according to customer needs & derive the facility which covers the desired specifications.
Equipment Selection
- The design comprises of analyzing the functionality required from the test bench & complying with the function selections of equipment’s that plays major role in work scope
- Each equipment is selected on the basis of accuracy, flexibility and versatility, ease of use, productivity, certification and traceability
- A package of hardware & software gets selected in order to retain a database for maintenance, planning & process management with field hardware for optimizing performance of the process instrument